真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)一次能熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)多(duo)(duo)少　　真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)是(shi)一種(zhong)高(gao)(gao)溫材(cai)(cai)料(liao)(liao)(liao)(liao)加(jia)(jia)(jia)(jia)工技術，具有(you)精密、效(xiao)率(lv)高(gao)(gao)、環(huan)保等(deng)(deng)(deng)優點。而(er)其中(zhong)關(guan)(guan)鍵(jian)設備之(zhi)一——真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)，也成(cheng)(cheng)為了該(gai)技術的(de)(de)核心組成(cheng)(cheng)部(bu)分。熱(re)(re)(re)處理工程(cheng)師們(men)普遍關(guan)(guan)心一個(ge)問題：真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)能熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)多(duo)(duo)少材(cai)(cai)料(liao)(liao)(liao)(liao)？　　1.真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)結構和(he)工作原理　　真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)由內膽(dan)(dan)、外殼、電源、真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)系統(tong)、運動系統(tong)等(deng)(deng)(deng)組成(cheng)(cheng)。其工作原理是(shi)通過加(jia)(jia)(jia)(jia)熱(re)(re)(re)內膽(dan)(dan)中(zhong)的(de)(de)樣(yang)品，使(shi)其融化并(bing)在(zai)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)環(huan)境(jing)下(xia)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)。加(jia)(jia)(jia)(jia)熱(re)(re)(re)方式(shi)有(you)線(xian)圈、感應(ying)加(jia)(jia)(jia)(jia)熱(re)(re)(re)等(deng)(deng)(deng)多(duo)(duo)種(zhong)，常用的(de)(de)是(shi)線(xian)圈加(jia)(jia)(jia)(jia)熱(re)(re)(re)方式(shi)。　　2.影響(xiang)(xiang)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)量(liang)(liang)(liang)的(de)(de)因素(su)(su)　　（1）內膽(dan)(dan)的(de)(de)大小和(he)形(xing)狀(zhuang)：內膽(dan)(dan)越大，容(rong)納的(de)(de)材(cai)(cai)料(liao)(liao)(liao)(liao)就(jiu)越多(duo)(duo)。　　（2）真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)：真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)決(jue)(jue)定了樣(yang)品中(zhong)揮(hui)發性元素(su)(su)的(de)(de)含量(liang)(liang)(liang)，對(dui)于不同(tong)(tong)的(de)(de)金(jin)屬材(cai)(cai)料(liao)(liao)(liao)(liao)影響(xiang)(xiang)不同(tong)(tong)，一般要(yao)(yao)求真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)在(zai)10^-5pa以下(xia)。　　（3）加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)：加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)越快(kuai)，樣(yang)品的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)化溫度(du)(du)(du)(du)(du)就(jiu)越高(gao)(gao)，從(cong)而(er)影響(xiang)(xiang)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)量(liang)(liang)(liang)。　　（4）加(jia)(jia)(jia)(jia)熱(re)(re)(re)溫度(du)(du)(du)(du)(du)：加(jia)(jia)(jia)(jia)熱(re)(re)(re)溫度(du)(du)(du)(du)(du)決(jue)(jue)定了樣(yang)品的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)化程(cheng)度(du)(du)(du)(du)(du)和(he)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)化速(su)度(du)(du)(du)(du)(du)。　　3.真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)量(liang)(liang)(liang)　　真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)量(liang)(liang)(liang)與內膽(dan)(dan)的(de)(de)大小、形(xing)狀(zhuang)、真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)、加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)、加(jia)(jia)(jia)(jia)熱(re)(re)(re)溫度(du)(du)(du)(du)(du)等(deng)(deng)(deng)有(you)關(guan)(guan)因素(su)(su)密切相關(guan)(guan)。通常情況下(xia)，一次性熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)的(de)(de)量(liang)(liang)(liang)在(zai)10g-50kg之(zhi)間。　　4.如何提(ti)高(gao)(gao)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)效(xiao)率(lv)　　（1）選擇合(he)(he)適的(de)(de)內膽(dan)(dan)：內膽(dan)(dan)需(xu)要(yao)(yao)選擇容(rong)積(ji)大、形(xing)狀(zhuang)合(he)(he)適的(de)(de)型號。　　（2）控制好真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)：確保真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)在(zai)10^-5pa以下(xia)，避免氣體(ti)影響(xiang)(xiang)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)質量(liang)(liang)(liang)和(he)效(xiao)率(lv)。　　（3）控制好加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)和(he)加(jia)(jia)(jia)(jia)熱(re)(re)(re)溫度(du)(du)(du)(du)(du)：加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)和(he)加(jia)(jia)(jia)(jia)熱(re)(re)(re)溫度(du)(du)(du)(du)(du)需(xu)要(yao)(yao)根(gen)據材(cai)(cai)料(liao)(liao)(liao)(liao)性質進行調整(zheng)，達到好的(de)(de)效(xiao)果。　　（4）合(he)(he)理設計和(he)使(shi)用熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)工藝(yi)：通過優化熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)工藝(yi)，減(jian)少材(cai)(cai)料(liao)(liao)(liao)(liao)的(de)(de)揮(hui)發和(he)損(sun)失，提(ti)高(gao)(gao)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)效(xiao)率(lv)。　　總之(zhi)，真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)量(liang)(liang)(liang)由多(duo)(duo)種(zhong)因素(su)(su)共同(tong)(tong)決(jue)(jue)定，通常一次能熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)10g-50kg的(de)(de)材(cai)(cai)料(liao)(liao)(liao)(liao)。合(he)(he)理的(de)(de)選擇內膽(dan)(dan)、控制好真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)度(du)(du)(du)(du)(du)、加(jia)(jia)(jia)(jia)熱(re)(re)(re)速(su)率(lv)和(he)溫度(du)(du)(du)(du)(du)等(deng)(deng)(deng)參(can)數(shu)，都(dou)可以有(you)效(xiao)提(ti)高(gao)(gao)真(zhen)(zhen)(zhen)空(kong)(kong)(kong)(kong)(kong)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)爐(lu)(lu)(lu)(lu)的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)效(xiao)率(lv)。但同(tong)(tong)時(shi)需(xu)要(yao)(yao)注意，任何的(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)過程(cheng)都(dou)需(xu)要(yao)(yao)嚴(yan)格遵(zun)守操作規程(cheng)，確保工作安全和(he)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)(rong)煉(lian)(lian)(lian)(lian)(lian)(lian)(lian)質量(liang)(liang)(liang)。

　　熔鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)爐(lu)發明涉及通(tong)過(guo)熔融(rong)(rong)鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)制(zhi)(zhi)造金(jin)屬(shu)的(de)(de)方(fang)法，其是(shi)在(zai)具有陽(yang)極(ji)(ji)和(he)陰極(ji)(ji)的(de)(de)電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)槽(cao)中裝盛氯化(hua)鈣熔融(rong)(rong)鹽進行(xing)(xing)的(de)(de)通(tong)過(guo)熔融(rong)(rong)鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)制(zhi)(zhi)造金(jin)屬(shu)的(de)(de)方(fang)法。 　　熔鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)爐(lu)制(zhi)(zhi)造裝置(zhi)(zhi)的(de)(de)陰極(ji)(ji)或(huo)陽(yang)極(ji)(ji)一(yi)(yi)方(fang)的(de)(de)電(dian)(dian)(dian)(dian)極(ji)(ji)以包圍另一(yi)(yi)方(fang)電(dian)(dian)(dian)(dian)極(ji)(ji)的(de)(de)方(fang)式設(she)置(zhi)(zhi)，陰***有至少一(yi)(yi)個(ge)連通(tong)陰極(ji)(ji)包圍的(de)(de)內部(bu)區域(yu)(yu)(yu)和(he)外(wai)(wai)部(bu)區域(yu)(yu)(yu)的(de)(de)流通(tong)口，熔融(rong)(rong)鹽經(jing)由(you)流通(tong)口由(you)內部(bu)區域(yu)(yu)(yu)或(huo)外(wai)(wai)部(bu)區域(yu)(yu)(yu)中設(she)置(zhi)(zhi)陽(yang)極(ji)(ji)的(de)(de)一(yi)(yi)側(ce)區域(yu)(yu)(yu)向另一(yi)(yi)方(fang)區域(yu)(yu)(yu)流通(tong)。 　　操作方(fang)便，能降低能耗和(he)生產(chan)成本，提(ti)高產(chan)品產(chan)量(liang)和(he)合(he)格率(lv)的(de)(de)制(zhi)(zhi)取稀土金(jin)屬(shu)或(huo)稀土合(he)金(jin)的(de)(de)陽(yang)極(ji)(ji)技(ji)(ji)術。熔鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)爐(lu)是(shi)在(zai)氟化(hua)體系熔鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)制(zhi)(zhi)取稀土金(jin)屬(shu)或(huo)稀土合(he)金(jin)工(gong)藝中采用塊狀(zhuang)多陽(yang)極(ji)(ji)技(ji)(ji)術，且(qie)陽(yang)極(ji)(ji)板(ban)(ban)是(shi)固定安裝在(zai)爐(lu)蓋板(ban)(ban)上，爐(lu)蓋板(ban)(ban)作導(dao)電(dian)(dian)(dian)(dian)板(ban)(ban)，陽(yang)極(ji)(ji)消耗后可在(zai)電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)過(guo)程中依(yi)次更(geng)(geng)(geng)換(huan)(huan)，整個(ge)更(geng)(geng)(geng)換(huan)(huan)過(guo)程不需間斷(duan)電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)，且(qie)更(geng)(geng)(geng)換(huan)(huan)后不需起弧升溫。 　　并且(qie)在(zai)熔鹽電(dian)(dian)(dian)(dian)解(jie)(jie)(jie)(jie)爐(lu)電(dian)(dian)(dian)(dian)控(kong)(kong)系統(tong)(tong)中設(she)計了(le)爐(lu)膛測溫裝置(zhi)(zhi)、爐(lu)膛負壓測量(liang)裝置(zhi)(zhi)，鼓(gu)、引風機風門(men)控(kong)(kong)制(zhi)(zhi)電(dian)(dian)(dian)(dian)動執(zhi)行(xing)(xing)系統(tong)(tong)，風門(men)自動開度(du)(du)指示(shi)系統(tong)(tong)，為司(si)爐(lu)人員提(ti)供(gong)了(le)可靠(kao)的(de)(de)觀測系統(tong)(tong)，提(ti)高了(le)鍋(guo)爐(lu)運行(xing)(xing)的(de)(de)可靠(kao)性(xing)，設(she)備運行(xing)(xing)的(de)(de)經(jing)濟(ji)性(xing)。配套***除(chu)塵器和(he)余熱(re)回收裝置(zhi)(zhi)，除(chu)塵效果優良、余熱(re)回收效果好(hao)，鍋(guo)爐(lu)排塵濃(nong)度(du)(du)滿足我(wo)國一(yi)(yi)類地區要求。